污油泥處理成套設(shè)備 Complete equipment for sludge treatment

    一、概述 overview　 撬裝式含油污泥污水凈化處理裝置在調(diào)研國內(nèi)油田現(xiàn)有含油污泥處理技術(shù)現(xiàn)狀的基礎(chǔ)上，綜合物理化學(xué)方法，針對(duì)油田污油泥的特性，研究開發(fā)的新型污油泥凈化處理設(shè)備。通過實(shí)際現(xiàn)場(chǎng)生產(chǎn)及試驗(yàn)，對(duì)該套裝備進(jìn)行優(yōu)化組合，減少了設(shè)備占地面積。整套裝備采用撬裝式結(jié)構(gòu)，能耗低、全自動(dòng)控制，生產(chǎn)效率高，適合于流動(dòng)作業(yè)。
    1.1技術(shù)原理
    1.1.1調(diào)質(zhì)清洗技術(shù)　　通過投加藥劑并輔以加熱、蒸洗、氣浮、超聲波、通過投加藥劑并輔以加熱、蒸洗、氣浮、超聲波、機(jī)械分散、減粘等調(diào)質(zhì)及清洗手段，調(diào)整固體粒子群的性狀和排列狀態(tài)，使其中粘度大的吸附油解吸和破乳使之適合脫水。此技術(shù)為已獲國家發(fā)明。
    On the basis of investigating the current status of oil-bearing sludge treatment technology in domestic oil fields, a new type of sludge treatment equipment was researched and developed according to the characteristics of oil field sludge by integrating physical and chemical methods. Through the actual field production and test, the equipment is optimized and combined to reduce the floor space of the equipment.The whole set of equipment adopts skid mounted structure, low energy consumption, automatic control, high production efficiency, suitable for flow operation.1.1 technology principle of 1.1.1 conditioning cleaning technology by adding medicament supplemented by heating, steam, gas, ultrasonic, by adding the agent along with heat, steam, gas, ultrasonic, mechanical dispersion, the conditioning and cleaning methods such as viscosity, adjustment and arrangement of the characteristics of solid particle swarm state, make the oil viscosity of the adsorption desorption and demulsification make it suitable for dehydration.This technology has been the national invention patent.

產(chǎn)品描述

　　一、技術(shù)參數(shù) Technical parameters

　　(一)設(shè)備參數(shù) The equipment parameters

　　1、處理能力： 1、3、5、10、15、20噸/小時(shí)

             Processing capacity: 1, 3, 5, 10, 15, 20 tons/hour

　　2、物料含固率： 10～20%

            Solid content of material: 10 ~ 20%

　　3、物料含油率：小于 70%

             Oil content of materials: less than 70%

　　4、加熱溫度： ℃ 40～70

            Heating temperature: 40 ~ 70 ℃

　　5、室外溫度：℃ -5～40

            Outdoor temperature: -5 ~ 40 ℃

　　6、蒸汽鍋爐：產(chǎn)氣量180 ℃ 0.2～3噸/小時(shí)

            steam boiler: gas production 180 ℃ 0.2 ~ 3 tons/hour

　　7、總功率配備： 30～200千瓦

            Total power: 30 ~ 200 kW

　　(二)處理后參數(shù) Post-processing paramete

　　1、泥中含油率： 1～3%

             Oil content in mud: 1 ~ 3%

　　2、油中含水： 1～5%

            Water in oil: 1 ~ 5%

　　3、油中含泥沙：小于 0.1%

            Sediment in oil: less than 0.1%

　　4、水中含油： 小于 1000PPM

            Oil in water: less than 1000PPM

　　5、減量率 70～90%以上

            The reduction rate is over 70 ~ 90%

　　二、設(shè)備列表 The equipment list

　　三、技術(shù)說明 Technical specifications

　　1、調(diào)質(zhì)清洗技術(shù) Tempering and cleaning technology

　　通過投加藥劑并輔以加熱、蒸洗、氣浮、超聲波、機(jī)械分散、減粘等調(diào)質(zhì)及清洗手段，調(diào)整固體粒子群的性狀和排列狀態(tài)，使其中粘度大的吸附油解吸和破乳使之適合脫水。此技術(shù)為已獲國家發(fā)明。

       The properties and arrangement state of solid particle swarm can be adjusted by adding agents, supplemented by heating, steaming, air flotation, ultrasonic wave, mechanical dispersion, viscosity reduction and other conditioning and cleaning means, so that the viscous adsorption oil desorption and demulsification make it suitable for dehydration.This technology has been the national invention patent.

　　2、分離技術(shù)  Separation technology

　　利用高速臥式離心機(jī)產(chǎn)生的巨大離心力，在強(qiáng)大的離心力場(chǎng)的作用下，因?yàn)橛秃退谋戎夭煌?，比重較大的水將比重相對(duì)較小的吸附在泥沙表面上的油基團(tuán)會(huì)置換出來，在經(jīng)過特殊結(jié)構(gòu)設(shè)計(jì)的臥式離心機(jī)，將置換出來的油隔離出來并自動(dòng)收集外排。污水進(jìn)入普通污水臥螺離心機(jī)將泥餅分離出來并外排，水進(jìn)入水處理系統(tǒng)根據(jù)需要進(jìn)行深度處理。

      Large centrifugal force generated by patent high-speed horizontal centrifuge in strong under the action of centrifugal force field, because the proportion of oil and water, different proportion of large water adsorption in the sediment will be relatively small proportion of oil-base group on the surface displacement, after special structure design of horizontal centrifuge, will replace the oil isolated and automatically collect outside.Sewage will be separated into the common sewage horizontal screw centrifuge mud cake and discharged, water into the water treatment system for in-depth treatment according to the need.

　　3、脫水裝置 Dehydration unit

　　含聚合物、硫化物成份的污泥分離而研究開發(fā)的新型高科技產(chǎn)品,是連續(xù)過濾及深度脫水的設(shè)備，它具有連續(xù)操作，生產(chǎn)能力大(一次干泥排放量可達(dá)4~5噸)，操作維修方便、運(yùn)行成本低等特點(diǎn)。新型過濾脫水技術(shù)是消化吸收技術(shù)上自主研發(fā)的新型固液分離設(shè)備。

       The new high-tech product is a continuous filtration and deep dehydration equipment, which has the characteristics of continuous operation, large production capacity (the discharge volume of dry mud can reach 4~5 tons), easy operation and maintenance, low operating cost and so on.The new filtration and dehydration technology is a new solid-liquid separation equipment independently developed in digestion and absorption foreign advanced technology.

　　4、藥劑技術(shù) Pharmaceutical technology

　　破乳混凝劑屬于無機(jī)高分子接枝共聚物，分子量較高，化學(xué)結(jié)構(gòu);在水中溶解后，能同時(shí)發(fā)揮粒子間吸附架橋與電中和作用，將廢水中乳化油、 膠體凝聚而分離沉淀;具有優(yōu)異的除油、脫色及COD的降低效果，一次性完成破乳同混凝過程。該產(chǎn)品操作簡單，無需重復(fù)酸堿調(diào)整，可直接處理，提升處理效能。無機(jī)固化絮沉劑集破膠、絮凝、沉淀、改善泥層的固化性與一體，保證水質(zhì)更清，保證泥餅的脫水效果。

      Demulsifying coagulant belongs to inorganic polymer graft copolymer with high molecular weight and unique chemical structure.After being dissolved in water, it can play the role of adsorption bridge and electric neutralization between particles at the same time to condense emulsified oil and colloid in wastewater and separate precipitation.It has excellent effect of oil removal, decolorization and COD reduction, and can complete the process of demulsification and coagulation at one time.The product is simple to operate, no need to repeat acid-base adjustment, can be directly treated, improve the treatment efficiency.Inorganic solidification flocculating agent integrates breaking glue, flocculating, settling and improving the solidification of mud layer to ensure cleaner water quality and dehydration effect of mud cake.

　　四、理現(xiàn)場(chǎng)圖片 The scene pictures

金陵石化煉油廠處理現(xiàn)場(chǎng)   Treatment site of Jinling Petrochemical Refinery	大港石化煉油廠處理現(xiàn)場(chǎng)   Dagang Petrochemical refinery  treatment site
大慶油田采油二廠處理現(xiàn)場(chǎng)   Treatment site of no.2 Oil recovery Plant  in Daqing Oilfield	大慶油田采油二廠南四聯(lián)處理現(xiàn)場(chǎng) Nansilian treatment site of the second oil production Plant in Daqing Oilfield